The Permanent Magnetic Concentrator Separator is widely used for upgrading or concentrating material containing a very high percentage of magnetics or where magnetic/mechanical agitation is required for the separation of many difficult materials. It is ideal for the upgrading of sponge iron/cast iron borings, steel/brass/aluminium turning, chips and for mineral beneficiation applications such as the purification of dry ceramic and refractory materials, reclamation of abrasive grains, removal of iron contamination from chemical powders and grains and for many others such applications requiring maximum separation with a minimum product loss.
The separator basically consists of
A Motorised or an Electro Magnetic Vibratory Feeder with sub-hopper.
Two Conveyor Belts - The upper belt running ahead of the lower conveyor belt and in the same direction.
Powerful Permanent Magnet unit built up of Ceramic/Rare Earth Manet depending on nature of application.
Magnetics & Non-magnetics collection hopper.
The Drive
The Supporting Structure.
The Material to be treated is fed from the Vibratory Feeder on to the lower belt where after travelling a short distance it comes under the belt conveyor. The Upper belt conveyor runs under a series of powerful Permanent Magnet arranged in such a manner so that the material is exposed during its travel through a number of magnetic fields of alternating polarity. Due to the continuous repetitive agitation of the material non-magnetic material falls back on to the lower conveyor belt, while the magnetic material is retained on the upper conveyor belt due to the force of magnetic attraction. This ensures maximum recovery and purity of separated fractions. The Separated materials are carried and deposited into the respective magnetic and non-magnetic discharge chutes.
The separator is available in a wide range of size and capacities with belt width upto 1500mm as standard.
OPTIONS AVAILABLE AT EXTRA PRICE:
A Variable speed drive motor can be furnished in place of the standard constant speed motor if varied products are to be handled.
The built-in feeder and motor starter can be furnished separately for remote mounting where remote control is desired.
Multiple-stage units can be supplied for unusually difficult materials.
